{"id":7542,"date":"2022-03-15T11:15:32","date_gmt":"2022-03-15T10:15:32","guid":{"rendered":"https:\/\/wats.com\/?p=7542"},"modified":"2024-07-23T15:32:55","modified_gmt":"2024-07-23T13:32:55","slug":"the-hard-facts-realizing-the-soft-approach-to-control-in-your-manufacturing","status":"publish","type":"post","link":"https:\/\/wats.com\/the-hard-facts-realizing-the-soft-approach-to-control-in-your-manufacturing\/","title":{"rendered":"The Hard Facts: Realizing the Soft approach to Control in your Manufacturing"},"content":{"rendered":"[vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overflow=&#8221;visible&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; column_element_direction_desktop=&#8221;default&#8221; column_element_spacing=&#8221;default&#8221; desktop_text_alignment=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_backdrop_filter=&#8221;none&#8221; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; column_position=&#8221;default&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/1&#8243; tablet_width_inherit=&#8221;default&#8221; animation_type=&#8221;default&#8221; bg_image_animation=&#8221;none&#8221; border_type=&#8221;simple&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221;][vc_column_text]Identifying issues and troubleshooting are critical to the efficient running of manufacturing operations. However, many organizations\u2019 approach to achieving this can be overly complicated \u2013 as well as rigid, costly, and counter-productive. In this blog <a href=\"https:\/\/wats.com\/\" target=\"_blank\" rel=\"noopener\"><u>WATS<\/u><\/a>\u00a0sales director Vidar Gr\u00f8n\u00e5s explains that real time access to data lies at the heart of effective and error-free manufacturing.[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; bottom_padding=&#8221;3%&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overflow=&#8221;visible&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221; shape_type=&#8221;&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; column_element_direction_desktop=&#8221;default&#8221; column_element_spacing=&#8221;default&#8221; desktop_text_alignment=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_backdrop_filter=&#8221;none&#8221; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; column_position=&#8221;default&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/1&#8243; tablet_width_inherit=&#8221;default&#8221; animation_type=&#8221;default&#8221; bg_image_animation=&#8221;none&#8221; border_type=&#8221;simple&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221;][vc_column_text css=&#8221;&#8221; text_direction=&#8221;default&#8221;]Identifying issues and troubleshooting are critical to the efficient running of manufacturing operations. However, many organizations\u2019 approach to achieving this can be overly complicated \u2013 as well as rigid, costly, and counter-productive. WATS Sales Director Vidar Gr\u00f8n\u00e5s explains why real time access to data lies at the heart of effective and error-free manufacturing.<\/p>\n<h2>Traditional MES approach in effect puts brakes on the Production System<\/h2>\n<p>The conventional wisdom for many manufacturing businesses has focused on methodologies dictated by\u00a0 Manufacturing Execution Systems \u2013 incorporating software solutions built into the manufacturing process and proactively and systematically enforced. However, these systems can be extremely expensive to integrate; across multiple sites and software systems.<\/p>\n<p>Moreover, the traditional MES approach in effect puts brakes on the production system from the get-go. In this stop-start methodology, for companies such as electronics manufacturers \u2013 from OEMs to integrators and assembly operations \u2013 test and measurement operations can become bottlenecks. The upfront system alarms become obstacles, and can potentially impose serious production delays and time penalties.<\/p>\n<p>But it doesn&#8217;t have to be like that. There are options for more agile methodologies such as that offered by <u>WATS<\/u> that integrates any test and repair station across the entire supply chain. Quickly identify production yield issues, frequent test or product failures, poor test coverage or other performance problems \u2013 in real-time, directly through your web browser or mobile device.<\/p>\n<h2>Empowered to be more cost efficient and to speedily react to abnormalities<\/h2>\n<p>This web-enabled system provides real time views, across manufacturing sites worldwide. Through a top down approach that can identify which failures may occur on an \u2018as needed\u2019 basis, users are empowered to be more cost-efficient and can speedily react to abnormalities \u2013 rather than implementing rigid control mechanisms \u2013 through features such as:<\/p>\n<ul>\n<li>Dashboards (to enable at a glance summaries of key metrics); giving users real-time visibility of products they are building, and important KPIs, what is failing and where, as well as individual measurements<\/li>\n<li>Integration with other systems: Repair, Data Analysis, visualization tools, ERP etc<\/li>\n<li>Real time alarming: which ensures \u2018as and when\u2019 access to issues, enabling timely problem-solving and avoiding upfront<\/li>\n<li>Control software distribution<\/li>\n<li>Control Serial numbers and MAC addresses (to avoid duplication)<\/li>\n<li>The ability to read which state the product is in, without controlling or stopping the flow<\/li>\n<li>Changes to the state as products flow, instead of building complex rules that need to be maintained<\/li>\n<\/ul>\n<p>What if you could achieve this instantly? Use the information to build up rules sets and troubleshoot abnormalities?<\/p>\n<p>Add flexibility and remove rigid control systems; and a lot of programming is needed with process and protocol in MES methodologies.<\/p>\n<h2>Continuous improvement through access to instant data<\/h2>\n<p>The WATS approach is less rigid, post-processing retrospective information, as opposed to pre-processing. Here, users are able to slash implementation times from half a year to working immediately. This allows you to become more agile as a business.<\/p>\n<p>Looking ahead to future developments, this framework can build on what it learns through the testing, such as circuit tests and PCBA (PCB Assembly) tests. This iterative learning approach extends to the final function test. Allowing the system to learn and adapt, enables it to demonstrate continuous improvement through access to instant data, decision making and effective and efficient corrective action.<\/p>\n<p>The investment by electronics manufacturers in MES is often huge, and not restricted to those involved in production of high value products. It can become a massive drain on resources, and in effect dictate the pace of manufacturing. The WATS alternative, in effect, provides instant results. What\u2019s not to like?[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; bottom_padding=&#8221;2%&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overflow=&#8221;visible&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221; shape_type=&#8221;&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; column_element_direction_desktop=&#8221;default&#8221; column_element_spacing=&#8221;default&#8221; desktop_text_alignment=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_backdrop_filter=&#8221;none&#8221; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; column_position=&#8221;default&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/1&#8243; tablet_width_inherit=&#8221;default&#8221; animation_type=&#8221;default&#8221; bg_image_animation=&#8221;none&#8221; border_type=&#8221;simple&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221;][vc_column_text]\n<h3><a href=\"https:\/\/www2.wats.com\/manufacturing_intelligence_demonstration\" target=\"_blank\" rel=\"noopener\">Book a demo to see WATS in action.\u00a0<\/a><\/h3>\n[\/vc_column_text][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"<p>[vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overflow=&#8221;visible&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; column_element_direction_desktop=&#8221;default&#8221; column_element_spacing=&#8221;default&#8221; desktop_text_alignment=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_backdrop_filter=&#8221;none&#8221; column_shadow=&#8221;none&#8221;&#8230;<\/p>\n","protected":false},"author":17,"featured_media":7543,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[6],"tags":[],"class_list":{"0":"post-7542","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-blog"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.2 (Yoast SEO v24.2) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Realizing the Soft approach to Control in your Manufacturing<\/title>\n<meta name=\"description\" content=\"WATS sales 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